References
ASO Forge

Aso Forge, a company belonging to the Aso Group, produces forged bars with processes integrated with standard ingot production. The collaboration with Stain transpired from the need to automate all production flows, logistics, quality control and maintenance at a forging factory.

Project description

OBJECTIVES 

  • Management of long-term planning for the weekly verification of plant utilisation and delivery date compliance.
  • Management of weekly planning for details of orders to be forged daily.
  • Management of heating furnaces and tracking of ingots in furnaces.
  • Tracking of procedures carried out on each bar in the forging department.
  • Mould management.
  • Real-time visibility of the production status for each order/bar.
  • Management of heat treatments for each bar forged and heating curves.
  • Management of certificates, with an enormous reduction in time and errors.
  • Automatic capture of processing times, for accurate product costing.
  • Real-time sharing of work and processing data, to enable ongoing improvement and cost reductions.

 

BENEFITS ACHIEVED 

  • Saturation spot checks on plants to optimise planning and compliance with customer delivery dates in proposal and production phases.
  • Tracking of work processes carried out on each bar processed.
  • Real-time visibility of the production status for each production order/bar.
  • Logging and sharing of data on heating, forging, heat treatment and mechanical operations on each part.
  • Automated management of certificate generation, with an enormous reduction in time and errors.
  • Automatic capture of processing times, for accurate product costing.
  • Real-time sharing of process and production data, to enable targeted analysis and ongoing improvement.
Watch the video of the Stain open day at Aso Group

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